Use of different types of wrenches for the best bolting operations

There are a large number of operations and processes that are performed in an industry on daily basis. In order to make sure that the processes are performed in an efficient and accurate way, it is important to use proper tools and equipment in the industries. There are many types of huge and small industrial tools that are used in industries and prove to be the best friends of the workers working in an industry. One of the most basic operations that are performed in every industrial plant on regular basis is bolting.

Bolting is a process which is used for fastening and removal of fasteners, studs, nuts and bolts from one place. It is important to make sure that the bolting operations are performed in an accurate and precise way as the safety of the workers lies in the efficiency of the bolting processes performed in an industry. Wrenches are the main tools that are used for efficient and accurate bolting. Performing bolting with any other tools cannot be justified as it does not offer the desired results. Some of the wrenches that are used in industrial plants are as follows-

Open End wrenches

Open end wrenches are the most commonly used in domestic as well as industrial front. These wrenches have two openings at both ends which are used for moving fasteners. Both the openings have a different size; hence it is possible to use a single wrench on two different nuts of different sizes. The openings are inclined at an angle of 37⁰ to the shaft which helps in easy operation of the wrench.

Impact wrenches

Impact wrenches are the widely used wrenches in many industries such as automobiles. The impact wrenches are used for the operations that need very high amount of force and very high amount of speeds, as well. The impact wrenches are used along with specially designed power sockets that can easily bear the high impact during usage and do not deform or shatter for a long time of usage. There are three types of impact wrenches that are used in industries namely electrical, pneumatic and hydraulic impact wrenches. Although the impact wrenches are very powerful yet do not provide very high levels of accuracy.

Torque wrenches

When you need high level of accuracy in your bolting operations along with high speed and high power, the torque wrenches are used. The torque wrenches are efficient and accurate as they are provided with a means to measure the amount of force that is applied by the wrench to the fastener. In this way, you can easily stop the force application at right time and avoid the damage to the fastener. The hydraulic torque wrench manufacturers provide you tools that operate very quietly and are provided with a digital display for accurate measurement. Apart from the hydraulic, there are also simple and pneumatic torque wrenches used in industries.

Role of bolting tools in better safety at industries

In industries, everyday many different small and big tasks and operations are performed using various industrial tools and equipment. These industrial operations are very crucial and must be done efficiency and accurately to ensure the best quality of work and end products in the industries. One such operation that is carried out in almost every industry on a daily basis is the bolting operation. Bolting operation is done for fastening and loosening the nuts and bolts. Proper bolting is necessary for better quality and better safety at your workplace, and hence various bolting tools are used in industries because, without proper bolting tools, bolting operations cannot be done efficiently. This is not only bad for the quality of the products, but also bad for the safety purpose. Here are some of the bolting tools that are used in industries:

Impact wrenches

Impact wrenches are used for bolting operations where you need a very high power but accuracy is not a major issue. Impact wrenches are used with a very high impact force, which is used for tightening and loosening of the fasteners. The impact wrenches are used with specially designed impact sockets or power sockets as normal sockets are not suitable to withstand such high impact. They can easily deformed and shatter into small pieces which can be another safety threat for the workers. On the other hand, the impact sockets are specially designed to work under high impact forces and can be used with impact wrenches without any deformation or shattering. Impact wrenches are available in the market in three types i.e. electric, pneumatic and hydraulic impact wrenches.

Torque wrenches

The torque wrenches are used at places where you need a very high power and high precision of operations. The torque wrenches are very efficient as they are provided with an analogue or digital metre, which lets you know how much force you have applied on the fastener. In this way, you can stop the application of the force at the right time, which will prevent over tightening of the fastener. If the fastener is over-tightened, it can damage the nut head and even the assembly. The torque wrenches are available in three types viz. simple, pneumatic and hydraulic torque wrenches. Among all of them, the hydraulic torque wrenches manufacturers provide you wrenches with the best accuracy and very quite operation.

Nut splitters

Many times in an industry, we face the situation of a jammed nut. Most of the people try to move a jammed nut with the help of hammering and other forced methods, which is not right. Hammering can damage the assembly near the nut, as well as it can produce sparks, which might not be suitable for some environments like oil and gas pipelines. Nut splitter can be used at such places to move a jammed nut in very less time without causing any damage to the assembly or the creating any sparks.

Important tools contributing to better productivity and efficiency of industries

There are many different types of industrial tools found in various industries. Without these tools, industries cannot run smoothly and deliver their best efficiency and productivity. The industrial tools are the best partners of the workers working in an industry as they help workers in delivering their full efficiency and increase their productivity. With proper tools and equipments, a worker can perform a task in a very less time and in very better way. The industrial tools determine the productivity of the industry and quality of the products and services, as well. Here are some of the common industrial tools that are used in almost every industry on regular basis for various tasks.

Welding sets

Welding is done in almost all industries for joining two metal parts. The welding is the process in which molten metal is inserted between two metal parts using high electric current or gas to provide a strong and long lasting joint. There are many types of welding processes used in industries such as electric welding, gas welding, arc welding, MIG welding. The welding sets are available in variable sizes and capacities. You can also find portable welding sets, which can be moved easily from one part of company to another.

Grinders

Grinders are basically used for removing a thin layer of metal from various products and metal parts. The process of grinding is performed for various purposes such as giving a smooth and shiny texture to the products, reduce the size of a metal part or eliminate the open or sharp ends of a metal part to make it smooth. There are many types of grinders used in various industries such as cylindrical grinders, hand grinders and angle grinders. The angle grinders are used for cutting heavy metal rods and angles.

Wrenches

Bolting is a major operation that is performed in every industry in daily basis. It is important to perform this operation in an effective way to ensure best quality of the product and safety at workplace. In order to do so, proper tools are necessary, and wrenches are the most appropriate tools to do it. The wrenches are available in various types such as simple wrenches, impact wrenches, torque wrenches and special purpose wrenches such as pipe wrenches. The torque wrenches are the most used wrenches in the industries where you need very high power and high level of accuracy. The torque wrenches manufacturers provide you a digital or analogue metre, which can be used to measure the force applied on a fastener. In this way, you can decide when you should stop the application of force on the fastener to avoid over tightening as it can shatter the fastener.

Apart from these, there are many other tools such as nut splitters, tool balancers, etc. which make the industries and its workers efficient and more productive.

Industrial tools making industries efficient and productive

Tools are lifeline of any industry and most of the operations are dependent on these tools and equipments. It is difficult to imagine an industry without proper tools and equipments. The industrial tools not only improve the productivity and efficiency of the workers, but also provide you accurate and precise working of very high degree in very less time. Tools are considered to be the best friend of a worker in any industry.

There is a vast range of tools that are used in an industry varying from portable small tools, which are handheld to heavy fixed tools. The fixed tools are very heavy and are difficult to move frequently. They are fixed in one section of an industry. They are used for heavy operations in which large amount of force are needed. For example, sheet cutting, lifting heavy goods, etc.

The handheld tools are used for lighter operations such as bolting, welding, cutting etc. They are light weight and can be easily carried by the workers to the various sections of an industrial plant.

Some the most commonly used handheld tools that are used in the modern industry are given below.

Surface grinders

A surface grinder is the tool that is used for creating a smooth and shining surface on a finished product. This smooth texture and shining surface determines the quality of a product. The surface grinder files out the upper layer of metal, which is rusted or damaged. After the top layer of metal is removed, the shiny layer is obtained, which gives a mirror finish to the product. An angle grinder is also used in industries, which is a bit heavier version of a surface grinder. It used for cutting heavy iron rods, and steel angles. They are ideal for industries where there is no facility for cutting heavy bars and angles of steel.

Drilling machines

A drilling machine is used for making holes of variable dimensions in different surfaces. Both fixed and portable drills are found in most of the industries. Portable drills are used for those areas, which are inaccessible for fixed rills. Holes are made using drills with very high precision. The drill bits are especially designed to work on high speed and temperature so that they could withstand the high pressure exerted on them during operation.

Wrenches

Wrenches are used extensively in industries for bolting operations. There are basically two types of wrenches used in industries namely impact wrenches and torque wrenches. Impact wrenches use a heavy impact force to turn the fasteners while the torque wrenches use heavy radial force called torque to generate circular motion in the fasteners. Torque wrench manufacturers design it in such a way that they provide you maximum precision and accuracy. They are provided with a gauge on which you can easily measure the force applied so that you could get higher accuracy.