Some Of Power Device Are Intended To Apply Torque

Hydraulic torque wrenches is a power device intended to apply torque on a clasp to accomplish legitimate fixing or releasing of an association using hydrodynamics. A torque is connected to the nut either specifically or related to an effect attachment. Pressure driven torque torques applies a foreordained, controlled measure of torque to an appropriately greased up latch.

Maintain your appliances and hardware using hydraulic torque wrenches manufacturers

Industrialisation is increasing day by day and we are getting more equipped to use hardware tools and machines. Dealing with hardware stuff is a quite complimentary task for anyone as they demands proper attention and maintenance. This is an important aspect while using these equipments. There are various maintenance equipments are available in market which provides proper servicing facility to any hardware equipment.Hydraulic torque wrenches are one of them; they are becoming very prevalent since past years. These hydraulic torque wrenches manufacturers are earning a lot in this business.

What are these wrenches?

Wrenches are very important equipment primarily used in fixing a bolt of any equipment or device; these wrenches are very helpful while tightening the bolt of any particular hardware tool. As these equipments are very technical, they require proper observation and techniques to perform the maintenance tasks. These wrenches are the most appropriate equipment of you are seeking for the solution

Hydraulic wrenches are a type of power tool which has been designed for the purpose of exerting torques over a fastener to gain proper tightening or parting connection with the use of hydraulics. They are efficient and provide best results.

Benefits of using Hydraulic wrenches:

These types of wrenches provide numerous benefits, some of them are mentioned below:

·         They are helpful in decreasing bolting time, this feature will help in making your maintenance done within minimum time

·         They help in increasing joint integrity.

·         Saving time and money can be the foremost advantage of hydraulic wrenches. They avoid unsuccessful pressure test and the repetition in bolting where other equipments waste most of the time in such processes

·         You can perform other tasks as well along with bolting

·         You can use these hydraulic wrenches for heavy tasks or duties as they can perform multiple type of tasks very efficiently

·         They have more accuracy as compared to other wrenches o torque wrenches available in markets. They perform more smartly and adequately

·         These wrenches are quite lighter in weight and handy in use

There is one more equipments that are being used widely right now are condenser tubeexpanders. These expanders are used in expanding tube sizes in numerous appliances like refrigerators or air conditioners so that the cooling feature of such appliance may remain prevented from any major problem. Here are some of its features mentioned below:

·         They are primary laid for condenser and heat exchanger  tubes, they are a remarkable performers in this context

·         They help in enlarging or making alteration in a certain tube sizes so that the proper amount of heat or cooling can pass

·         They are significantly used in refrigerators, air conditioner and similar appliances, where tube size are needed to be altered within a fixed time period

Hence, these equipments require proper care and maintenance over certain time duration. There are various other maintenance equipments available in market which can be used for multiple other purposes.

The wrench: A hydraulic device that can help every operator

In the industries, there are lots of tools and devices used for various operations. These devices are much helpful to the users while performing different tasks in the industry. There are a number of operations such as fixing the devices, removing, and joining. These devices are made of designs which are created by the experts of the field. Over a period, with the change of designs and requirements of the industries in different sectors various tools are developed. There was a time when the devices were used for just gripping the nuts and move them, but with the advanced machines, the level of the torque required for fixing or removing the nuts also need to be decided. Hence the devices are also required to be advanced to meet the requirement of the modern machines.

There are many devices that have basically the same design, but the overall utility has been changed. One of such devices is hydraulic wrench which can make a number of functions easy. The users just need to press it gently, and it will have the firm grip on the nut that can fix or remove it as per the requirement.

The wrench:

The hydraulic wrench is a useful device, which one can apply to move the jammed nuts and bolts of any machine. There are many incidents when the bolts are corroded or jammed due to natural elements or chemicals spread on it. With the help of a normal wrench such bolts cannot be moved, and with excess pressure, it the head of the bolt can be sheared which can worsen the situation. In many cases, the user or operator also needs to make hard efforts, and it becomes tough when one has to go with scheduled maintenance. To avoid all such hassles, one can use hydraulic wrench where the operator does not need to apply much of the efforts, and with the principle of hydraulics, the wrench can hold the bolt firmly. The hydraulic wrench manufacturer uses high-quality material while producing them and hence it proves as a device worth to be in the maintenance tool kit of an operator.  Due to the benefits of this wrench only it is much popular among the users in various industries. T

To get this tool is also easy in the present scenario where one can check the availability of the device in an open local market as well as the online portals. The producers also have their websites nowadays where they sell such devices online. One can check the image and go through the information provided on the site which can help him to understand the device exactly. If one is satisfied with the product can also place the order directly to the manufacturer.

In case one has any doubt he can ask the same to the manufacturer by an email or calling the customer care number. The device is directly delivered to the address of the buyer with the help of a quality courier service.

Difference Between Hydraulic or Electric Torque Wrenches

If you are tied in a situation where an ordinary socket wrench may not fulfill your need, then you can step up to use a hydraulic torque wrench. If not hydraulic then there is another superior option of an electric torque wrench. Both of these are basically made by reputed manufacturers only difference is technology.

Both these wrenches are equally popular. Let us see below about each type and their applications where these powerful tools are applied.

Hydraulic torque wrench: all you should know

A hydraulic torque is basically designed to exert a torque on some sort of fastener. The main goal is to achieve a quick and secure fastening or loosening of various nuts. They generally apply a particular amount of torque to the lubricated fastener, which is impractical for humans to do themselves when handling an impact socket. Such hydraulic ones were first introduced in the year of 1960’s, but from that day, there is great evolution considerably. There are many hydraulic torque wrench manufacturers those who are constantly updating and advancing their technologies and designs.

All this change has made quite a modern hydraulic torque wrench. These modern ones are light due to exotic and fusion alloys. They have a smaller nose radius, which increases the number of spaces where it will fit into, hence possessing multiple reaction members. The evolved wrenches are fully optimized for efficiency as well as flexibility in all their uses.

The biggest advantage of any hydraulic wrench is that it does not have anything to do with factors like performance. But yes when used in real time, they do wonders because they are significantly quieter and even hassle free than other wrenches. Such a kind of real-time benefit cannot be actually measured in strength, or say repeatability. Only the work output increase improves the health of labor that operates such heavy machines.

Electric torque wrench: all you should know

An electric torque wrench, on the other hand, has a gearbox, which is connected to an electric motor. This special gearbox is designed exclusively so that it absorbs the torque, hence allowing the user to operate the wrench with zero or minimal effort. Such wrenches are more used in criteria where there is no need for torque strength accuracy, which is measured on the nut, or bolts when used. In addition, you do not have to think in the situation when a very stubborn nut that is a hurdle needs to be removed. However, the gearboxes are available in various ratios of up to 4000:1. This is hence adjusted by controlling the special voltage.

The advantage of such wrench is it is powered by electricity. But when you need to use in water or with the use of water, you shall need waterproof models. It is very similar in design to an impact wrench, which gets confusing at times. But on work, these tools are completely different and possess different properties. It all depends on what is the purpose of the job and finding the right method to execute it. Only skilled and experienced can finish this task appropriately and accurately.

Types of Torque Wrenches and their use

What are torque wrenches? To get the answer to this question, you are here. In this article, we will tell you the torque wrenches and their types.

To apply a set amount of force around the axis of a nut or bolt, torque wrenches are used. They are mostly in the form of socket wrench. Torque wrenches are very useful in situations where tightening of bolts and nuts is crucial.  Torque wrenches are different from other types of wrenches because they can maintain or control the force applied, which ensures that the bolt or nut is neither loose nor too tight.

There are different types of wrenches with different designs-

• Simple Torque Wrench- This is like normal torque wrench with an analog needle on it. When the force is applied by the wrench to tighten the bolts, the needle will move and will show the amount of force that is being applied. They are not ideal for daily usage as simple torque wrench may not show the accurate result because of the exposure of the needle. The needle may bent or move accidently resulting in false results.
• Electronic Torque Wrench- They are similar to the simple torque wrench. The only difference is that instead of having analog needle, it has digital display, which shows the result in numbers. Now the operator can see the amount of force applied in proper number without having any doubt on the accuracy.
• Click Type Torque Wrench- This wrench is considered to be the most sophisticated torque tool because of its calibrated clutch tool mechanism. When the set amount of torque is achieved, the clutch of the tool slips and prevents any more tightening of the bolts.
• No-Hub Torque Wrench- This type of wrench is used by the plumbers to tighten the clamping band on the pipe couplings. The design of the wrench consists of t-handle, one way combination ratchet and a clutch. The wrench is calibrated from the factory only to seal the couplings without causing any damage.
• Hydraulic Torque Wrench- These wrench use hydraulics to tighten the nuts or bolts. These wrenches use predetermined amount of force to avoid over tightening of the bolts. Hydraulic torque wrench is a better choice because of its precise nature. The tightening of bolt is done accurately making it much better option for the people. They are also quieter than the pneumatic wrenches.

There are some characteristics which makes the Hydraulic Torque Wrench different from any other wrenches:

1. Self Ratcheting,
2. Use of Hydraulics only, and
3. Accurate method to know the amount of torque applied.

So, the hydraulic torque wrenches are the perfect wrench for most of the industries because of its high degree of repeatability and high degree of accuracy for the large bolts. They are better alternative to the torque wrenches, which are very loud. There are many hydraulic torque wrenches manufacturers that you can choose from. You can search for the manufacturers regarding your needs and their specialty as well.

Turn With the Right Torque…!!!

In this fast paced mechanized world, manufacturing and servicing units play a dominant role in many aspects. In these sectors, one has to deal mostly with the fasteners. While handling them, only specified amount of torque has to be applied. Using a higher or lower torque often can damage the whole machine. To serve this purpose torque wrenches have come into existence. The torque wrench manufacturers have upgraded the quality standards in many manufacturing and servicing firms. This torque wrench can be applied to the fastener directly or sometimes using an impact socket.

Types:

• Click type or setting type wrenches: This wrench is set to required torque before actual application on the fastener. The wrench of this type has a scale on it. The torque point is indicated by the wrench as it makes a ‘click’ sound or changes its geometry at that point.
• Indicating or measuring torque devices: The applied torque is indicated either by a mechanical dial gauge or electronic display.
• Torque screw drivers: The above two torque wrenches may not be effective when it comes to the handling of smaller jobs. They are specifically used when smaller torques are required. Other parameters remain similar to that of the above listed devices.

Lubrication:

Steel-on-steel can result in significant increase of friction between the surfaces. Most part of the energy supplied by torque is utilized to overcome the friction on the nut and machine interface. Thus, it can be inferred that lack of lubrication increases the required torque levels. This may result in the increase of pressure application and also causes damage to the fasteners as well.

Desirable Features of The Torque Wrenches:

• The design has to compact and robust
• Durability is another key factor in these devices. They must withstand extreme working conditions.
• They have to be highly accurate.
• Presence of multiple scales like Nm, kg.m, lbf.in can eliminate the measurement conversion process.
• They must have flexible operating conditions.

Use and Maintenance:

• The operator must be protected by safety equipment like safety glasses, gloves etc.
• When it comes to the issues like direction, lubrication, torque pattern, the manufacturer’s instructions have to be followed.
• The accessories have to be preferred only when it is specified by the manufacturer.
• Inspect the tool regularly and replace the worn-out parts.
• After use, the torque wrench has to be cleaned and stored in a safe place.
• It has to be protected from corrosive environment. High temperatures and high humidity can considerably affect the performance of the torque wrenches. Care has to be taken against such factors.
• The torque has to be applied in a slow and methodical manner. The sudden jerk movements have to be avoided.
• Torque wrenches shouldn’t be marked or etched. Labels shouldn’t be placed on them.
• Never drop the torque wrenches. It can result in ineffective calibration of the torque wrenches.

Introduction to Different Industrial Tools Using Torque

Torque can be defined as moment of force. It can also be explained as when a force is applied around anybody, its tendency to rotate that body is called torque. As the technology is developing, this torque has been using in tools. Here torque is being generated with different sources.

Torque tester

Torque tester is a device which is used to test the tools which are controlled by torque. This is a quality control device. Devices are different types of torque tools. In modern technology, advanced torque testers are having the ability to measure in anticlockwise and clockwise directions.

Torque screwdriver

Torque screwdriver can be explained as a screwdriver which is working with some external force. This tool ensures that tightening of the screw will be at specific torque. It tightens the screw sufficiently but not excessively. Suppose a screw is not tightened sufficiently, then it may loosen during operations and if the screw is tightened excessively, then it can damage the parts. This tool also saves the time of any production process. Manpower will be much costly and it would take much time too.

Torque wrench

Torque wrench is also a tool which works with torque. This is basically used to apply a limited torque to fastener like nut and bolts. It is normally in the form of a wrench with some specialized mechanism. This tool was designed to ensure limited tightening of bolts.

Pneumatic torque wrench

A pneumatic torque wrench can be understood as a torque multiplier or gearbox that is joined with a pneumatic air motor. Air pressure controls the torque output. Gearbox can be explained as a reaction device which is used to allow the torque to operate the bolts and nuts to move with specific speed.

Electric torque wrench

This is basically similar to pneumatic torque wrench as it is like a gearbox which is connected to an electric motor. This uses less effort to perform its tasks. This tools can be used anywhere where we need accurate torque on any nut or bolt. All these tools can work in both clockwise and counter-clockwise direction. The torque output which is applied on the bolt can be controlled accurately by controlling its voltage.

Hydraulic torque wrench

This tool can be explained as any of the torque wrenches on fastener to just achieve accurate tightening or loosening of any bolt by the use of hydraulics. Pneumatic and electric torque wrench use air and electric motor as a source to generate the torque whereas hydraulic torque wrenches use hydraulic power as a source of torque. This torque wrench is usually applied to the nut directly or may be with impact socket. This type of torque wrench was introduced to the market in early 1960, and as the technology was developed, new features and keys were developed for better and sophisticated use of tool. Some features of this tool consist, light weight, accuracy, etc.

Wrenches with more power

Whenever the term joints are used, the wrench is the tool that would accompany it. Surprisingly, the wrench happens to be the most sought tool for labourers for joining and for holding a component. Come what may, the wrench is never replaced by any tool till date except for the power applied to it. The power applied to the wrench can be anything like manual force, electric power or the sophisticated hydraulic power. But still, the wrench occupies an unshakable position in tool category for its indispensable nature. A wrench makes use of torque applied to the lever to fasten a bolt. In addition to the torque, a clamping force is applied on the jaws of the wrench making sure the bolt does not slip away from its place or from the jaw of the wrench.

Though the operation of wrench may appear simple, the fabrication of the wrench is quite complicated. The need of various wrenches varies with its application and size of the operation. For instance, rugged jaw wrench cannot be used for precise operations as it might reduce the diameter of the bolt head. So, every wrench needs to have prescribed size, and more importantly the amount of power that can be transmitted to fasten the bolt.

It might be clear to illustrate with an example. To fasten the bolts of a Tyre of a truck, the workmen used to lean or jump on the lever to produce enough torque. These practices are being eliminated slowly owing to the advent of technology in tool industry. Though only the power applied is different, the entire component of the wrench is altered to perfection and efficient operation. Since time immemorial, men are dependent on fluid power. The most commonly used power system is the hydraulic system for its reliability and the ability to multiply power to many times.

Based on this principle, hydraulic torque wrenches manufacturers have developed the breakthrough invention of wrenches that operate on hydraulic power. The power developed on a hydraulic device can be explained by a small example. A hand operated hydraulic lift can produce power enough to lift closet full of clothes. When this power is used for clamping and torque, the enormous power developed by the hydraulic setup produces the forces required to do the job of a conventional wrench, with the difference being simplicity in operation.

Mass production is another region where these wrenches would prove helpful. The time taken by a laborer to fasten ten bolts is exactly the time required by a hydraulically powered wrench to fasten 214 bolts (As per the study conducted by ACME). This enables the work to be made efficient and also time-saving. Hence, the cost of the finished parts becomes less and the human effort is reduced. The hydraulic powered wrenches do not require any complex supportive equipment or special degree courses. The operation is very simple even simpler than a conventional wrench operation. These are the changes the modern age wrenches do to the world.

Industrial tools that make industrial operations easier and efficient

In an industrial plant, there are many types of small and big tools used for various operations and processes. Without these industrial tools, it is almost impossible to run an industry with its best capacity. The tools prove to be the best friends of a worker in an industry as they help in increasing his productivity. The tools used in an industry are classified in to two main categories, one is fixed tools and the other is hand held or portable tools.

The fixed tools are the opens that are huge and used for heavy operations such as cutting thick metal sheets, machining processes etc. The fixed tools are heavy and hard to move frequently hence they are fixed at one place in the industry. Major fixed tools used in an industry include lathe machines, Hydraulic presses, CNC machines etc.

Another category of machines used in industries includes hand held machines. These hand held machines are small in size and light in weight hence can be easily carried to different parts of an industry. These tools are used for performing some small but important operations. Below are discussed some of the hand held tools used in industries.

Welding sets

Welding sets are used for joining two different metals. There is molten metal inserted between two different pieces of metal to bind them together. This gives a strong joint between the metal pieces which lasts for a long time. There are different types of welding sets used in industries such as electric welding, Gas welding, MIG welding, TIG welding, and arc welding. For preparation of the welding surfaces, there are also welding prep machines used industries so that the best quality of welding could be obtained.

Torque Wrenches

Torque wrenches are used for bolting operation where you need very high speed along with great power and accuracy. Amongst all the types of wrenches available in the market, the hydraulic torque wrenches provide you the best accuracy and operation. These wrenches are provided with a digital or analog display so that exact amount of force applied by wrench could be measured. Other types of wrenches available in the market include simple and electric torque wrenches. One should buy them from hydraulic torque wrench manufacturer known for his quality and reputation in the market.

Grinders

Grinders are used for removing a thin layer of material from a product so that the product could be given a smooth and glossy finish and texture. The grinding is also done for reducing the size of a component to some level and also for elimination of any open ends for safety purposes. The grinders are also used for cutting or heavy metal pieces which cannot be taken to the heavy cutting machines or presses. There are several different types of grinders used in the industries such as hand grinders, angle grinders, cylindrical grinders, etc.

Apart from these, there are also many other types of industrial tools such as impact wrenches, hand drills, etc. that make industrial operations efficient and easier.

Use proper bolting tools for better bolting operations in industries

For industries, the best asset is their workers that help in obtaining the best performances from the industries. The industrial tools that are used in industries are of great help for the workers for extracting the best efficiency and productivity from the industrial setup by performing various tasks in very less time and with great accuracy. One such task is the bolting task, which must be performed in a very precise manner to ensure best quality of the product, as well the best safety standards. In order to perform the bolting task in an efficient manner, proper bolting tools are essential.

A major type of bolting tool is wrench which helps the workers in performing the bolting tasks efficiently and faster. Here are some of the most commonly used wrenches in industries.

Open end wrenches

The open end wrenches are the most commonly used wrenches in the industries. They are manually operated wrenches with two openings at both sides. The both sides of the wrench have openings of different sizes which make it easier to use a single wrench on two different sizes of fasteners. The openings are tilted at a certain angle to the shaft which makes it easier for the operator to handle and operate them.

Impact wrenches

The impact wrenches are commonly used in industries where you need very high degree of accuracy along with great power. The impact wrenches are commonly used in manufacturing plants, automobile industries and several others. The impact wrenches use a very high amount of force which in turn rotates the fasteners resulting in their tightening or loosening. The impact wrenches are usually used along with impact sockets or power sockets which are designed to bear such heavy impact during usage. Using normal sockets with impact wrenches is not advisable as they can easily shatter in very short time. The impact wrenches provide a very high functionality, but they are not very accurate hence are not suitable for operations where you need high accuracy.

Torque wrenches

The torque wrenches are used in industries for operations that need very high degree of precision along with great power. The torque wrenches use a high amount of torque that is used for rotating the fasteners and tightening or loosening them. The torque wrenches are available in three different types viz. simple torque wrenches, pneumatic torque wrenches, and hydraulic torque wrenches. The hydraulic wrench manufacturers provide you with a digital display which helps you in determining how much torque you have applied on the fastener; hence it becomes easier for you to know when to stop the application of the torque on the fastener. This makes the torque wrenches very accurate and avoids damage to the bolt head due to over-tightening.

Along with these, there are also several other types of wrenches used in industries such as pipe wrenches, box wrenches, special purpose wrenches, adjustable wrenches, etc.