Manual Torque Multiplier: Simplifies The Handling of Bolts

As you know that the torques are an essential equipment to fasten a bolt. Manually driven torques from various branded companies are obtained in the market. But those which are manually executed obviously relaxes the task of loosening and tightening bolts as and when necessary. The best is that you can use this easily and without any trouble.

Majorly, these torques are designed keeping in mind the requirements of the industry. Now just take a tour of some of its important facts.

manual-torque-multiplier

What are the features that make you use the manually executed torque?

  • It is technically advanced and well-built that is why it is highly safe to work with. In fact, it is not hazardous at all.
  • In order to use this, you need not to put enough of the force.
  • The best is that the hand-operated torque does not depend on the compressed air or power.
  • In addition to this, the extremely capable and robust gears minutely transfer the output from low torque to high torque.
  • The torque gives an output, which is more or less equal to 5% of the torque that has been input.
  • Even anti-backlash product is used to give a protection to the torques.
  • The models like E 300 use the angle- of -turn protractor.
  • Mainly these are of two types, reaction bar and reaction plate.
  • You should know that among the various models, especially the E300 as well as the E400 consists of disposable shear drives.
  • Most of the authentic companies always design the torque in a way that each point of the geyser should show an actual torque multiplication ratio, which is 5:1.
  • You are much likely to get some outstanding ranges of the devices, which are mostly 300,000N m to 45,00N m.

Specifications of some of the manually operated torques:

  • This model like HT3 can work until 2700 N m.
  • It is quite flexible because it consists of the two types of reaction bars.
  • Definitely, HT3 is extremely well built. Therefore, naturally, it promises to serve you for quite a long time. While in some cases as per requirement, you can even collect only the head of the multiplier. That means no need to get the reaction bar along with this.
  • Moreover, model like HT4 can provide a torque output of 4500N m.
  • In order to operate it safely and soundly, anti-wind up wheel is also attached to it.
  • Additionally, the models like HT30 as well as HT60 have less diameter, which gives a hassle free access.

Areas to be applied:

 Mostly these are used in the areas where there no availability of power or any source of power especially in remote and isolated areas. The manual torque multiplier is the must have for places where the cost is a barrier.

  • Mostly it is preferred to be used in places where space is very less. Moreover, you cannot perform the task with tools having longer handles.

Thus, it has always been preferred to use a manually operated torque multiplier. It surely helps to sort out the task. Not only this, these assure safety as well.

Different bolting tools used in various industries

In an industry, there are many small and big industrial tools that are used to extract the best productivity out of the workers. These industrial tools become the best companion for the workers in the industries as they allow them to deliver their best performance with high accuracy and with very less efforts needed. If you also need to extract the best efficiency from the workers working in your industry, you must use proper industrial tools that make your operations easy and accurate. Bolting is one such equipment that is used for fastening and loosening fasteners and nuts in various machines and products of an industry.

Bolting is an important operation as proper bolting is necessary to ensure best quality of the products, as well as safety at work, hence it is important to use proper bolting tools in the industries for better and efficient bolting operations. Here are some of the major bolting tools used in most of the industries.

8940_bolting_pipelineImpact wrenches

Impact wrenches are mainly used for the operation in which you need very speed and high power for bolting operations. The impact wrenches work using a very high impact exerted on the fasteners. The high impact on the fasteners moves the fasteners and tightens or loosens them. The high speed impact wrenches are used along with impact sockets, which are specially designed for bearing the heavy impacts exerted by the wrenches on them. Using normal sockets with impact wrenches is not advisable as they can deform and shatter in very little time of usage which not good.

Torque wrenches

Torque wrenches are also used for operations where you need extremely high speed and very high power for bolting operation, but the torque wrenches also provide a very high degree of accuracy in the bolting operations, as well. The torque wrenches are provided with a digital or analogue meter, which can be used for determining the amount of torque that you have applied on the fastener hence it becomes easy to know when to stop the application of torque.

Torque multipliers

Torque multipliers are specially designed bolting tools which work on the ‘Epicyclic Gearing’ principle. It is used for the bolting operations where you need a large amount of load on the fastener. The torque multipliers eliminate the need for long levers for achievement of such high loads. Long levers are not suitable for safety reasons and space limitations. The torque multipliers are available in several different types such as hand torque multipliers, electric torque multipliers, etc.

Nut splitters

Sometimes nuts get jammed due to several factors such as rust. Most of the people tend to move these nuts by means of hammering, which is not right as it can damage the nut head, as well as the assembly. These jammed nuts can be easily moved in very short time without making any damage to the nut and the assembly nearby.

Torque wrenches- An essential bolting tool for industries

Bolting is a type of operation that is carried out in almost every large scale industry on a daily basis. In order to perform these operations efficiently, you need proper tools for that and wrenches are the best tools for this purpose. A torque wrench is a very useful product that is used in almost every industry, and due to its precise and powerful application, it is a must have for any industry. It gives you freedom of applying very precise amount of force to twist any fastener, which prevents the chances of breaking and cracks. Although, there many other ways of tightening a fastener such as simple open end wrench, impact wrenches and others, but torque wrenches are used where you cannot afford to over tighten the fastener. Use of torque wrench also ensures that the fastener is tightened properly and is not left loose.

torque-multiplier-67271-3401301There are, basically, three types of torque wrenches that are available in the market that are electric torque multipliers or wrenches, Pneumatic torque wrenches and hydraulic torque wrenches. Electric torque wrench uses an electrical drive, which is connected to a gear box so that it provides appropriate force that is required for the operation. It is provided with a digital display where you can get a reading of how much force has been applied on the fastener so that you know when to stop.

Pneumatic torque wrench uses the power of compressed air to generate desired amount of torque to be applied on the fastener. This type of wrench has a gear box with a very high gear ration, which delivers a very high range of torque. The problem with pneumatic wrench is that it is very noisy, and you cannot use it at the places where you need a very quiet operation. Pneumatic wrench is also provided with a digital metre, which displays the amount of force that has been applied so that you could stop applying force when you have reached the desired level of torque. Pneumatic wrenches are comparatively lighter and smaller than the electric or hydraulic wrenches. Pneumatic wrenches need and air compressor to produce pressure of compressed air.

Hydraulic torque wrenches are used for very quiet and precise operations. When you cannot afford even the slightest of mistakes, you should use a hydraulic wrench as it is the most efficient and accurate among all others. It uses the power of compressed fluids that is turned into torque. These wrenches are also provided with a digital display that keeps telling you about the amount of force that has been applied to the fastener.

Some of the torque wrenches can be pre programmed for a desired amount of torque; hence you need not to worry about over tightening of the fasteners as it automatically stops applying force on it when the pre-set value of torque is reached.

Why Are Torque Multipliers Essential

Torque multipliers are used for fastening bolts. In all heavy industrial constructions, torque multipliers are mandatory. They are suitable for a wide range of applications. They are of immense use in industries and constructions. Multipliers come in different forms and electric torque multiplier is used largely. It helps you enhance the force that the operator applies in tightening any screws and nuts.

  • The multiplier unit features a reaction plate and reaction bar. You need to hold the bar to apply force on the plate.

  • Construction workers and people who do mechanics jobs find these multipliers much helpful to complete their tasks successfully.

  • These tools speed up work and ensure that the work is done perfectly.

  • Torque multipliers are available in different types and sizes according to the application.

  • For simpler operations, simple multipliers are recommended.

tormuThese days, lots of companies specialize in manufacturing and offering the best tools according to the requirements of different industries. You can get to know about top models and the features of the same as you visit online websites. Safety of the operator must be considered and hence choice of multiplier is very important. There is no point in handling a big torque multiplier for simpler operations.

Different Models of Multipliers

The electric multipliers also come up in different sizes. Many models are compact and can be taken anywhere. The complete features of different models can be viewed in the websites. One can get clear understanding about these tools by reading information in the websites. You can download the product information and go through it carefully. If you have knowledge on tools and require it for your business operations, you can place orders by comparing tools and prices offered by different manufacturers. You will enjoy complete satisfaction of services as you make contact with the manufacturers. It is important to clarify any queries you have related to the purchase and use of the multipliers. The shipment information is given in detail in the websites. Make sure you spend quality time in gaining complete idea on the working of these multipliers.

You can go through the profile of manufacturing companies and read reviews about different tools online. When you have ideas about tools, you can know about the products of manufacturing companies with the specifications listed in the website. The wide range of tools offered for industries are of best quality. With the development in machineries, these days different types of tools and equipments are manufactured with advanced options to make operations easier and faster. Using multipliers works can be handled in an effective way and professionally. Be it any simpler personal work or heavy work, multipliers serve the purpose well. With online websites delivering reliable information on tools, you can gather enough knowledge and place orders for tools according to your requirements.