Utility of Nut Splitter in Manufacturing and Maintenance

The nut splitter finds use in removing over tightened or corroded nuts by destroying them. Care is taken to avoid damaging the threads. The process of removing the nut is by inserting a chisel of sharp-edged implement into the nut from the side. One can use hydraulic force to do the job.

Triangular wedge in the rock splitter

Another name for the nut splitter is rock splitter. The hydraulic nut splitter tool has a compact design to enhance productivity and help improve the handling. The pro-active design features many innovative things. For instance, you would find three cutting surfaces on a single blade. This makes the work easier and the process takes lesser time.

Use of proper material in tool making

This material used for making this tool helps it to avoid making sparks during the operation. By doing so, the operation becomes safe. One can work in a volatile environment without any fear. There will not be any flames occurring due to any sparking action.

hydraulic-nut-splitter-tool

Big advantage due to superior design

The tool has a dedicated cylinder. Due to this, the length of the stroke is minimised. This not only reduces the power spent in the manufacturing or maintenance operation, but also helps elongate the life of the tool. The work is done faster improving the productivity.

The marks on the tool are done with the help of a laser. This makes them accurate and dependable. In addition, there is no spacer given for each nut. It operates at the standard working pressure of 700 bars.

Rugged design augments work functionality

Since it is a calibrated system, the damage to the stud and bolt is minimized. The connection is through the rear end and so this entire process becomes safe. Also, handling is much easier. The angle of the head is aligned to provide better workability.You have a spring return in the cylinder that is single acting. The efficiency of the splitter helps one to regrind the heavy-duty chisels.

Observe utmost safety

A great deal of safety concerns have to be addressed even in the simplest of works such as the removal of a rusted stud. Use of goggles is recommended and so is the face mask.  This will protect you from flying objects and pieces of steel. Damage to the eye can have serious consequences.

Improve working atmosphere

Use of the right tools helps you do the work properly. The effort required is lesser and the work handling is also much better. The work atmosphere becomes better when the worker has good tools. The spirit of workmanship improves throughout the workplace and everyone becomes infused by it.

Places where one finds the use of the splitter tool

One finds use of the hydraulic nut splitter in many industries. Prominent among these are the steel construction, petrochemical, and mining. One also finds it used in tank cleaning, the piping industry, and in service trucks. One will need to keep a spare chisel, a wrench, and a spare set of screws always.

How To Choose The Best Hydraulic Or Manual Flange Spreaders?

What are flange spreaders used for?

The hydraulic flange spreaders are the latest tools used to spread force and create power to open flanges in pipes without hammer – blows and sparks. Some of the most popular models possess integrated wedge-heads, and can be operated by a hand pump. Each operate is capable of creating over 25 tons of spread force.

Some of the most popular brands come with multiple hydraulic hoses, stepped blocks and wedge-heads, and are also provided with external hand pump. The power delivered is very high indeed. They are powerful and easy to handle, and will get your job done in absolutely no time.

How to choose the best hydraulic flange spreaders for your use?

The Power Master range of hydraulic flange spreaders is by far the best and most competitively priced. The range of products is very high, and there is one tool to cater to each and every need that you may have.

hydraulic flange spreaders

The hydraulic flange spreaders are available in the market in capacities starting from 5 tonnes to 10 tonnes. They are used to open flanges, which may be as high as 92 mm in thickness. The tool is easily operated with the help of a hydraulically run hand – pump. There is a connecting hose and is delivered in an easy – to – carry steel case, which may also be used to safe keep the instrument.

By using the best quality hydraulic flange spreaders, you can open the most difficult of the flanges and that too without causing any risk like the one that arises if you use a hammer and chisel set to do the job.

Why should you go for hydraulic flange spreaders?

The following are some of the factors that play a positive role in your decision to use a manual or hydraulic flange spreader:

  • It can open to 3 inches or 76.2 mm
  • The minimum applied force at tips is an enormous 4300 kg, equivalent to 10,000 lbs.
  • The tool can be operated by a single individual in an easy and simple process.
  • There is a universal size that may be made to fit all your requirements
  • The tool does not drift away a single bit, and stays where it had been placed.
  • The cutting jaws open in an parallel manner
  • The hydraulic flange spreader is very light in weight and weighs only 7.7 kg or 17 lbs.

Various types of hydraulic flange spreaders

The most popular types of hydraulic flange spreaders are:

  • Hydraulic Power Spreaders –In the hydraulic power spreaders, the ratchet handle is replaced by a hydraulic cylinder. It only needs to be operated with the power generated by a single hand pump.
  • Manual Power Spreaders – In manual power spreaders, the tip is placed between the flange spreader mouth and the handle is turned. The gap thus created is almost 3 inches.

Thus, you get an idea of what hydraulic flange spreaders are all about. You can now pick any tool of your choice and get your job done in no time.