Essential bolting tools used in industries

For industries, the most important thing is to obtain the best efficiency and productivity with the use of proper industrial tools and accessories. One of the major operations that are performed on a regular basis in an industry is bolting operations. The bolting operations are performed for fastening and loosening of various types of fasteners, studs and bolts. For best quality of bolting operations, it is essential to use only proper bolting tools that can help in performing the operations in an efficient way. It is essential to perform the bolting operations efficiently to ensure the best quality of the products and processes as well maintain the best level of safety at workplace. Here are some of the bolting tools commonly used in industries.

Open end wrenches

The open end wrenches are simple wrenches that are provided with two openings at both ends. These opening are used for moving the fasteners. The size of both openings in the wrench is different hence a single wrench can be used for two different sized fasteners. The openings are inclined at an angle of 37⁰ to the shaft, which helps in easy operation of the wrenches.

Impact wrenches

The impact wrenches are used in industries for operation that need to be performed with very high amount of speed and force. The impact wrenches provide high speed along with very high force. The impact wrenches are used along with specially designed impact sockets that are made from high speed carbon steel. The normal sockets cannot be used with the impact wrenches as they cannot bear the heavy impact exerted on them during the usage. They can easily shatter and cause some safety threats for the user. Hence, it is recommended to use only the specially designed power sockets with the impact wrenches. There are different types of impact wrenches used in industries such as pneumatic impact wrenches and electric impact wrenches.

Torque wrenches

The torque wrenches are used in industries for bolting operations that need a very high amount of force along with high speed and great accuracy. The torque wrenches are provided with a means to read the amount of force applied on the fasteners so that the application of force could be stopped on the fastener to avoid over-tightening of the fasteners. There are different types of torque wrenches used in industries such as simple, electric and hydraulic torque wrenches. The hydraulic torque wrenches manufacturers provide a digital display for measuring force for a highly efficient and precise bolting operation.

Nut splitters

When you face the situation of a jammed nut in industries, a nut splitter is the best way of moving a jammed nut. It can be done without causing any damage to the nearby assembly, and it also does not produce any sparks hence is applicable to places like gas and oil pipelines. It takes a very less time to move a jammed nut with the help of a nut splitter.

Some commonly used bolting operations in industries

There are many big and small tools and equipment used in industries for the paramount and efficient working of the industry. These industrial tools not only decrease the time taken to perform a task but they also ensure better efficiency and quality of the task performed. They are the best friends of the workers working in an industry as these tools help them in delivering their best performance in very less time and with greater accuracy. One of the major tasks in any industry is the bolting task. It is important to perform this task efficiently and accurately as bolting is greatly responsible for quality of the manufacturing processes and end products. Additionally, it maintains better level of safety in the industrial plant. For this reason, it is essential to use proper bolting tools for performing bolting operation in the industries. Here are some bolting tools extensively used in industries.

Open end wrenches

These wrenches have two opening at both ends that are used to hold and move the fasteners. Both the openings have different sizes, which imply that a single wrench can be used for two different sized fasteners. The openings are inclined to the shaft at an angle so that the wrench could be operated easily.

Impact wrench

The impact wrench is used in industrial plant where you need very high speed and power. The impact wrenches provide very fast working and can apply a high range of power to the fasteners. The impact wrenches are used along with specially designed impact sockets as normal sockets cannot survive the high impact that the wrench exerts on them. The impact sockets are designed from high speed carbon steel and are designed to bear the high impacts exerted by the wrench. The impact wrenches that are normally used in industries include electrical and pneumatic impact wrenches.

Torque wrenches

The torque wrenches are used in industries where you need a high amount of force along with high speed and great accuracy. The torque wrenches are provided with a means of measuring the force hence it becomes easy to determine the amount of force that has been applied on the fastener. In this, you can stop application of the force at the right time and avoid the over-tightening of the fastener. The most accurate torque wrench that is used in industries is the hydraulic wrench. The hydraulic torque wrench manufacturers provide a digital display with the wrench that helps in accurate reading of the force applied on the fasteners.

Nut splitter

This is another major bolting tool that is used in industries to move jammed nuts and fasteners. Unlike hammering, nut splitter moves the jammed nuts in very less time without causing any major damage to the assembly and producing any sparks near the nut assembly. It is the most accurate, easy and safe way of moving a jammed nut in industries.

Industrial tools that make industrial operations easier and efficient

In an industrial plant, there are many types of small and big tools used for various operations and processes. Without these industrial tools, it is almost impossible to run an industry with its best capacity. The tools prove to be the best friends of a worker in an industry as they help in increasing his productivity. The tools used in an industry are classified in to two main categories, one is fixed tools and the other is hand held or portable tools.

The fixed tools are the opens that are huge and used for heavy operations such as cutting thick metal sheets, machining processes etc. The fixed tools are heavy and hard to move frequently hence they are fixed at one place in the industry. Major fixed tools used in an industry include lathe machines, Hydraulic presses, CNC machines etc.

Another category of machines used in industries includes hand held machines. These hand held machines are small in size and light in weight hence can be easily carried to different parts of an industry. These tools are used for performing some small but important operations. Below are discussed some of the hand held tools used in industries.

Welding sets

Welding sets are used for joining two different metals. There is molten metal inserted between two different pieces of metal to bind them together. This gives a strong joint between the metal pieces which lasts for a long time. There are different types of welding sets used in industries such as electric welding, Gas welding, MIG welding, TIG welding, and arc welding. For preparation of the welding surfaces, there are also welding prep machines used industries so that the best quality of welding could be obtained.

Torque Wrenches

Torque wrenches are used for bolting operation where you need very high speed along with great power and accuracy. Amongst all the types of wrenches available in the market, the hydraulic torque wrenches provide you the best accuracy and operation. These wrenches are provided with a digital or analog display so that exact amount of force applied by wrench could be measured. Other types of wrenches available in the market include simple and electric torque wrenches. One should buy them from hydraulic torque wrench manufacturer known for his quality and reputation in the market.

Grinders

Grinders are used for removing a thin layer of material from a product so that the product could be given a smooth and glossy finish and texture. The grinding is also done for reducing the size of a component to some level and also for elimination of any open ends for safety purposes. The grinders are also used for cutting or heavy metal pieces which cannot be taken to the heavy cutting machines or presses. There are several different types of grinders used in the industries such as hand grinders, angle grinders, cylindrical grinders, etc.

Apart from these, there are also many other types of industrial tools such as impact wrenches, hand drills, etc. that make industrial operations efficient and easier.

Availing the best hydraulic torque wrench & tensioners

There are plenty of manufacturers who supply their clients with hydraulic torque wrench and tensioners along with loadbanks. However, it is important for interested buyers to ensure that they buy these items only from a reputed and long established organization, so that superior quality can be ensured and one can get value worth the money. Buying such products from hydraulic torque wrench manufacturer, who are certified with ISO 9001:2008 can help to get the best possible service, supply and calibration of instrumentation and hydraulic products. A good manufacturer is sure to offer its clients with varied solutions like hydraulic torque as well as tensioning systems, while extending rental services of hydraulic tool also.

Focus

For short term job or one time job, initial capital outlay in regards to the product can be very high. Hence, valued customers are provided by many reputed manufacturers with rental services. Moreover, the company tends to focus upon the potential and existing customer base and on the market for providing the very best bolting, tooling solutions and also support the industry to maintain a position to be the market leader.

Benefits

Buying from the best manufacturer does come with its own benefits. The very first thing is that the products that are ordered are sure to be availed with very high quality and also of the right price. The best manufacturer in the domain is likely not to compromise upon quality of the product for price. They would use the best materials and ingredients that go into making such products. Also, they ensure that they deliver the ordered materials on time and right at the doorstep of their clients. Moreover, the customer service and after sales support is to be very strong, so that clients can have enhanced benefits and a satisfying experience.

Latest technology

Another important aspect that any buyer needs to check in with the manufacturer is if they are making use of the latest technology. The products which are developed and designed by top rated manufacturers come from the most sophisticated computer aided machines to ensure the best quality and remain at forefront related to product development.

Most manufacturers do offer custom built, standard, inductive, resistive and combined load banks which are available both for rental and sales at affordable prices. It is necessary to have load bank system which replicates work load conditions while providing rigorous test regime exclusively for power supplies ranging from 1kW to plenty of MVA.

Customized solutions

Combined, inductive or resistive load banks could now be customized to meet any kind of application. Also, they can be connected permanently to a single power source, utilized for testing various sets in the workshop environment, or utilized for onsite commissioning, proof trials and witness tests.

Custom built or standard load banks could be supplied for most voltages, sizes and frequencies. Multi-voltage load banks also are available for operation for large voltage range.

One can find load banks in static versions to meet permanent installation requirements, or movable format along with castors, forklift pocket base or road going trailers. Special finishes tend to include custom paint colors, stainless steel casings could be supplied.