Major bolting tools used in industries for better bolting operations

In an industrial plant, there are many different small and big tools used for various important tasks and operations. One of these operations is the bolting operation. The bolting operation is performed for tightening and loosening of bolts, nuts, studs and fasteners. The quality of many end products is dependent of proper bolting operations performed in an industry; hence it is important to perform them well. Additionally, efficient and accurate bolting operations are also necessary to maintain better safety in your industrial plant. In order to perform bolting tasks in an efficient way, proper bolting tools must be used. Here are some of the basic and most used bolting tools for industries.

Impact wrenches

Impact wrenches are commonly used in many industrial applications where you require very high amount of power along with a high speed. The impact wrenches are best for such operations. The impact wrenches are used along with specially designed impact sockets that are designed to bear such heavy loads. Ordinary sockets can deform and shatter in a very less time of usage as the impact exerted on the sockets is very high. There are various types of impact wrenches used in industries such as electrical impact wrenches and pneumatic impact wrenches.

Torque wrenches

The torque wrenches are used for operations where you need very high amount of power along with high level of accuracy. The torque wrenches are very efficient and accurate. They are provided with a digital or analogue meter which assists the user in reading the value of amount of force that is applied on the fastener. In this way, you can prevent over-tightening of the fastener and keep it safe. The torque wrenches are available in various types namely simple torque wrenches, pneumatic torque wrenches and hydraulic torque wrenches. Out of all of them, the hydraulic torque wrenches are the most accurate ones and provide a very silent operation.

Torque multipliers

The torque multipliers are specially designed wrenches that work on the principle of planetary gears. They are also used for fastening and loosening of studs, but they require very less force for the task and are mostly hand operated but you can also find electric and hydraulic torque multipliers.

Nut splitters

In industries, many nuts and fasteners get jammed and are very hard to move. These nuts get jammed due to rust and other factors. Many people use hammering and other forced ways to move a jammed nut which is not the right way. Hammering can cause deformation of the nut head damaging it completely for further use. Hammering can also damage the housing and assembly near the nut. If the nut is near flammables such as oil and gas pipelines, then also hammering can be dangerous as it creates sparks. The best way to move a jammed nut is to use a nut splitter. It can easily move a jammed nut without creating any spark or causing any damage to the assembly near the nuts.

Use of different types of wrenches for the best bolting operations

There are a large number of operations and processes that are performed in an industry on daily basis. In order to make sure that the processes are performed in an efficient and accurate way, it is important to use proper tools and equipment in the industries. There are many types of huge and small industrial tools that are used in industries and prove to be the best friends of the workers working in an industry. One of the most basic operations that are performed in every industrial plant on regular basis is bolting.

Bolting is a process which is used for fastening and removal of fasteners, studs, nuts and bolts from one place. It is important to make sure that the bolting operations are performed in an accurate and precise way as the safety of the workers lies in the efficiency of the bolting processes performed in an industry. Wrenches are the main tools that are used for efficient and accurate bolting. Performing bolting with any other tools cannot be justified as it does not offer the desired results. Some of the wrenches that are used in industrial plants are as follows-

Open End wrenches

Open end wrenches are the most commonly used in domestic as well as industrial front. These wrenches have two openings at both ends which are used for moving fasteners. Both the openings have a different size; hence it is possible to use a single wrench on two different nuts of different sizes. The openings are inclined at an angle of 37⁰ to the shaft which helps in easy operation of the wrench.

Impact wrenches

Impact wrenches are the widely used wrenches in many industries such as automobiles. The impact wrenches are used for the operations that need very high amount of force and very high amount of speeds, as well. The impact wrenches are used along with specially designed power sockets that can easily bear the high impact during usage and do not deform or shatter for a long time of usage. There are three types of impact wrenches that are used in industries namely electrical, pneumatic and hydraulic impact wrenches. Although the impact wrenches are very powerful yet do not provide very high levels of accuracy.

Torque wrenches

When you need high level of accuracy in your bolting operations along with high speed and high power, the torque wrenches are used. The torque wrenches are efficient and accurate as they are provided with a means to measure the amount of force that is applied by the wrench to the fastener. In this way, you can easily stop the force application at right time and avoid the damage to the fastener. The hydraulic torque wrench manufacturers provide you tools that operate very quietly and are provided with a digital display for accurate measurement. Apart from the hydraulic, there are also simple and pneumatic torque wrenches used in industries.

Ensure best working of your industrial plants with proper industrial tools

In industries, there are many different tools used for many different operations and tasks on daily basis. These tools help in delivering the best efficiency of the industrial plant. The industrial tools are the best friend of any worker working in an industry as these tools help in delivering the best productivity of the worker with minimum efforts and with great accuracy that also in very less time. Some of the industrial tools that are used in most of industries are as follows:

Machine tools

Machine tools are essential tools that are used for heavy works for mass productions such as turning, facing, milling, drilling and many others. These tools are very heavy and cannot be moved easily hence are fixed at one place in the industry. These tools include Lathe machines, milling machines, shearing press, hydraulic press, and so forth.

Welding sets

Welding sets are widely used in industries for joining two different metal plates. Welding is performed by joining two metal parts by inserting a small amount of molten metal into it. There are different types of welding used in industries such as electric welding, MIG welding, TIG welding, gas welding, and so forth. Welding eliminates the need for purchasing new parts as it repairs the broken metal parts very easily that can be used for a long time. To obtain stronger weld, it is essential that the welding surface is well prepared, hence weld preparation machines are used for this purpose.

Bolting tool

Bolting tools are used for tightening and loosening of fasteners, nuts, bolts and studs. Efficient and proper bolting tools in industries are necessary for efficient working, quality products and better safety level at workplace. For this reason, proper bolting tool must be used for the operations. Some of the basic bolting tools that are used in industries include torque wrenches, impact wrenches, torque multipliers, open end wrenches, box wrenches, nut splitters, etc.

Drilling machines

Along with fixed drilling machines, there is also hand held drilling machines used for drilling holes on many surfaces for placing a fixture at that place. A drilling machine uses drill bits with different sizes for making different sized holes. A drill machine ensures that the hole drilled will be of straight alignment and will be of accurate size which is not possible with manual drilling.

Grinders

A grinder is used for removing the upper layer from a metal plate or a metal part. It gives the metal part a glossy finish and a smooth texture. It is also used for reducing the size of a particular metal part and also for eliminating open and sharp ends from a metal part. This gives a metal part a perfect finish. There are many different types of grinders used in industries such as angle grinders, hand grinders, cylindrical grinders, etc.

With these industrial tools, you can make sure that your industrial plant runs at the best efficiency and provides you the best productivity.

Ensure the best working of your boiler with proper installation

Boiler is a very important tool for many industries. It is used for creating very high amount of heat and pressure which is further used in many different tasks and operations. As we are dealing with such high amounts of pressure and temperature, it is essential to take care of every aspect of boiler operation so that best efficiency of boilers could be obtained. One of the most important aspects essential for the best working of the boiler is its installation. Boiler installation has a very vital effect on the working of boiler hence it is important to make sure that installation of the boiler is done in a proper way.

For the best boiler installation, some essential tools are required. Some of the boiler installation tools are discussed below.

Tube drift

A tube drift is placed in the front of the boiler tube to be installed. A tube drift is meant for protecting the tube end from any impact from tube sheet. With a tube drift, it becomes very easy and simple to insert a tube in to the tube sheet without causing any damage to the tube surface or tube face.

Tube knockout tool

Tube knock out tool is used for pulling out the tube s out of the boiler. If you want to replace a tube with another one, you have pull it out of the boiler which can severely damage the tube sheet, as well as the boiler shell, hence it is important o use tube knockout tools.

Tube facing tool

When you are installing a boiler, many times you have to join two different tubes to get the desired length of the tube, and for that, you have to weld the ends of the tube. In order to make sure that the joint you have made on the ends of the joint is strong long lasting and leak free, you must face the tube ends thoroughly so that the weld created at the joints is extra strong. Facing also decreases the requirement of welding material and makes it easy to join the faces.

Joint testing kits

When you have completed the installation of tubes, you need to make sure that all the joints made in the tubes are free from any leakage as any leakage in the joints can be very harmful and cause accidents. Additionally, it lowers the efficiency of the equipment, as well. A joint testing kit is used for that. A joint testing kit ensures that all the joints are string, intact and leakage free for smooth operation of boiler.

Apart from these tools, there is a plethora of boiler installation tools that are used for boiler installation such as tube rolling controls and so forth. Along with proper installation, boiler operation and maintenance is also essential for safe and efficient working of the boilers.

Use proper bolting tools for better bolting operations in industries

For industries, the best asset is their workers that help in obtaining the best performances from the industries. The industrial tools that are used in industries are of great help for the workers for extracting the best efficiency and productivity from the industrial setup by performing various tasks in very less time and with great accuracy. One such task is the bolting task, which must be performed in a very precise manner to ensure best quality of the product, as well the best safety standards. In order to perform the bolting task in an efficient manner, proper bolting tools are essential.

A major type of bolting tool is wrench which helps the workers in performing the bolting tasks efficiently and faster. Here are some of the most commonly used wrenches in industries.

Open end wrenches

The open end wrenches are the most commonly used wrenches in the industries. They are manually operated wrenches with two openings at both sides. The both sides of the wrench have openings of different sizes which make it easier to use a single wrench on two different sizes of fasteners. The openings are tilted at a certain angle to the shaft which makes it easier for the operator to handle and operate them.

Impact wrenches

The impact wrenches are commonly used in industries where you need very high degree of accuracy along with great power. The impact wrenches are commonly used in manufacturing plants, automobile industries and several others. The impact wrenches use a very high amount of force which in turn rotates the fasteners resulting in their tightening or loosening. The impact wrenches are usually used along with impact sockets or power sockets which are designed to bear such heavy impact during usage. Using normal sockets with impact wrenches is not advisable as they can easily shatter in very short time. The impact wrenches provide a very high functionality, but they are not very accurate hence are not suitable for operations where you need high accuracy.

Torque wrenches

The torque wrenches are used in industries for operations that need very high degree of precision along with great power. The torque wrenches use a high amount of torque that is used for rotating the fasteners and tightening or loosening them. The torque wrenches are available in three different types viz. simple torque wrenches, pneumatic torque wrenches, and hydraulic torque wrenches. The hydraulic wrench manufacturers provide you with a digital display which helps you in determining how much torque you have applied on the fastener; hence it becomes easier for you to know when to stop the application of the torque on the fastener. This makes the torque wrenches very accurate and avoids damage to the bolt head due to over-tightening.

Along with these, there are also several other types of wrenches used in industries such as pipe wrenches, box wrenches, special purpose wrenches, adjustable wrenches, etc.